AJECKY is equipped with advanced machining equipment such as laser cutting machines, CNC, bending machines, EDM, milling machines and slow wire cut. ajecky machines different material products and controls them to very small tolerances according to customer drawings and requirements, such as sheet metal, stainless steel, copper and aluminium. our laser cut materials up to 12 mm thick.

ELECTRICAL BUS BAR FABRICATION IN COPPER, ALUMINUM, OR BRASS

The skilled fabricators at AJECKY have the expertise to take on complex electrical component fabrication. Whenever the tightest tolerance is needed on copper and aluminum parts, AJECKY is the right choice.

When AJECKY‘s Responsive Manufacturing™ is combined with Value Engineering, the result will shorten lead time while increasing the value of the method used to fabricate custom electrical components, such as custom bus bar made of copper or aluminum.

OEM COMPONENTS MOVE THROUGH ONE OR MORE OF THE FOLLOWING PROCESS PATHS DURING FABRICATION:

COLD CUTTING; HIGH AND LOW VOLUM

Using an automated LASER CUTTING and CNC Cold Saw, we can produce precise length and mirror-like finish on custom fabricated components.  Because we’re laser focused on production efficiency, we have versatile equipment to cut copper or aluminum sheet, plate and bar, to produce high and low volume runs, as well as prototype quantities.Machining thicknesses up to 12 mm

COPPER AND ALUMINUM FORMING & BENDING;CONVENTIONAL,OFFSET&SIDE

This is a secondary step in the electrical component fabricating process and is performed after the part has been cut to length and punched or milled. During this process, the part is bent or formed to the specifications of the print. To reduce lead times, AJECKY’s forming and bending capability includes the design and manufacturing of offset and special forming tools.

COPPER STAMPING; COIL LINE PROCESS AND IN-HOUSE DIE FABRICATION

This method of producing copper and aluminum parts is performed using high speed production presses.  The range of material Storm processes is .062” to .187” copper and aluminum bar stock or coil.  The production and tolerance on this method of fabrication varies depending on the tooling and material employed. Read more about our in-house Die Fabrication capability.

MACHINE PUNCHING

AJECKY offers multiple punching equipment tools to perform different geometries of holes, including round, square, oblongs, or special features.  Available hole sizes and shapes vary with material thickness. Our punching and precision cutting machines have various automations, and are CAD-CAM programmable to produce custom copper electrical connectors, all from the same long sheet or conveyor-fed copper bar.

PRESS/FUSED WELDING

This manufacturing technique heats and squeezes individual copper laminates into a nearly solid copper bar state. Using copper sheets in varying sizes from 0.003" to 0.045" thickness positioned between heated graphite blocks, the process uses tonnage to press sheets together, creating a tight bond.  Press-welded connectors are a great choice in non-stationary applications where minimal voltage loss and flexibility are absolutely necessary.